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Industrial IoT & Digital Twins

18% lower HVAC energy at an auto-parts plant

Pneumatic controls and untuned loops were wasting energy on two air-handling units and the chiller plant. We modernised the controls and added a plant optimiser.

Client
Auto-parts manufacturer
Industry
Manufacturing
Disclosure
Anonymised under NDA
Lower HVAC kWh in six months
18%Lower HVAC kWh in six months
Comfort complaints
0Comfort complaints
To a measured result
6 moTo a measured result

The challenge

Legacy pneumatic AHU controls, drifting loops and a chiller plant run by habit.

Stack

  • BMS
  • BACnet
  • Chiller optimisation
  • Energy analytics

What we did

  1. 01Replaced pneumatic controls on two AHUs
  2. 02Retuned the control loops
  3. 03Added a chiller plant optimiser
  4. 04Measured kWh before and after over six months
Generic reference architecture
LINE · PLCethernet/ipBMS · BASbacnet · niagara62443 ZONESconduits · jump hostUNSsparkplug bOEEavailability · yieldENERGYkwh per unit

A generic representation of the pattern, not the client’s topology.

How you would buy this

Fixed-scope Delivery Sprint

One outcome, one price: a cloud-cost cut, a platform migration, a ClickHouse or IIoT ingestion path, or a production AI-agent pilot.

Compare all engagements →

Fixed fee · 2–6 weeks

Fixed-scope Delivery Sprint

From

$25,000

fixed fee

One outcome, one price: a cloud-cost cut, a platform migration, a ClickHouse or IIoT ingestion path, or a production AI-agent pilot.

  • Written acceptance criteria per milestone
  • Demo at every milestone
  • Source, runbooks and handover included
  • Milestone billing 30 / 40 / 30
Ask about this engagement

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Start with a scoping call.

Thirty minutes with the founder. Bring your architecture diagram, your cloud bill or your plant drawings, and leave with what is realistic — including when the answer is that you do not need us yet.

Mutual NDA before any detail is shared. First response within 24 hours.